Project Summary Sheet

Project Objective:  Automated Brush Chart Recorder

Project Summary:

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Conventional chart recorders are used by maintenance personnel as a diagnostic tool for troubleshooting and problem analysis; these recorders are typically expensive, cumbersome to move from location to location and set up in the mill, and can monitor a limited number of signals concurrently

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Over 200 signals where wired from the Bar Mill shop floor to a Level 2 VAX computer via an intermediate OPTO22 to allow continuous monitoring of selected signals (e.g., looper height, bus amps, motor loads, descale pressure, etc.)

bulletInteractive Level 2 screens enable technicians to specify which subset of all possible signals to activate for monitoring; additional menu driven screens permit viewing and/or printing active signal traces
bulletSignal data may be archived by date/time and recalled later for examination; this feature is helpful both in reconstructing the cause of a malfunction and in detecting equipment deterioration over time

Economic Summary:

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Cost savings thru improved accuracy in problem diagnosis

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Reduced mill down time thru improved preventive maintenance

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Cost savings thru a reduced number of conventional chart recorders necessary to cover the maintenance requirements of a large mill

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Simplified technician training, reduced monitor setup errors, and reduced recorder maintenance and malfunctions

671 Columbia Rd., Suite 8, P.O. Box 450858, Westlake, OH 44145-0858  ·  (440) 899-1676  Fax (440) 899-9267

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