Project Summary Sheet

Project Objective:  MES to Reduce Costs and Improve Quality

Project Summary:

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Product Tracking of blooms through the reheat furnace, reducing mills, transfer tables, saws and shears, and onto the cooling beds

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Mill Setups for the Deseamer based on grade, table controls based on finishing size, saw/shear lengths based on customer order, and test cuts based on QA requirements

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Data Collection including actual Deseamer speeds and oxygen pressure, bloom temperature, mill motor loads, billet lengths, number of test crops, number of pieces and piece lengths

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Reporting functions including heat processing history, metallurgical summaries, production and delay reports

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VAX-based Level 2 system design and development, including interfaces to multiple Allen/Bradley programmable controllers

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Level 3 interfaces for downloading rolling manifests, and uploading bloom identities and actual production data

Economic Summary:

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Improved surface quality thru more consistent Deseamer operation

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Reduced costs thru reduction in the number of manual test cuts required by QA

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Reduced costs thru workforce reduction by elimination of Mill Recorder functions

671 Columbia Rd., Suite 8, P.O. Box 450858, Westlake, OH 44145-0858  ·  (440) 899-1676  Fax (440) 899-9267

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