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Project
Summary Sheet
Project Objective:
MES to Reduce Costs and Improve Quality
Project Summary:
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Product
Tracking of blooms through the reheat furnace, reducing mills, transfer
tables, saws and shears, and onto the cooling beds |
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Mill
Setups for the Deseamer based on grade, table controls based on finishing
size, saw/shear lengths based on customer order, and test cuts based on QA
requirements |

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Data
Collection including actual Deseamer speeds and oxygen pressure, bloom
temperature, mill motor loads, billet lengths, number of test crops, number
of pieces and piece lengths |
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Reporting
functions including heat processing history, metallurgical summaries,
production and delay reports |
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VAX-based
Level 2 system design and development, including interfaces to multiple
Allen/Bradley programmable controllers |
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Level
3 interfaces for downloading rolling manifests, and uploading bloom
identities and actual production data |
Economic Summary:
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Improved
surface quality thru more consistent Deseamer operation |
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Reduced
costs thru reduction in the number of manual test cuts required by QA |
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Reduced
costs thru workforce reduction by elimination of Mill Recorder functions |
671 Columbia Rd., Suite 8, P.O. Box 450858, Westlake, OH 44145-0858
· (440) 899-1676
Fax (440) 899-9267
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